A #41 drill measures 0.0960 inch (2.438 mm). The closest fractional drill is 3/32" (0.0938") and the closest metric drill is 2.4 mm (0.0945").
What are the #41 drill equivalents?
| Drill | System | Decimal (in) | mm | Difference (in) |
|---|---|---|---|---|
| #41 | number | 0.0960 | 2.438 | 0 |
| #42 | number | 0.0935 | 2.375 | -0.0025 |
| 3/32" | fraction | 0.0938 | 2.381 | -0.0022 |
| 2.4 mm | metric | 0.0945 | 2.400 | -0.0015 |
| #40 | number | 0.0980 | 2.489 | +0.0020 |
| 2.5 mm | metric | 0.0984 | 2.500 | +0.0024 |
Drill sets that include this size
Number and letter sizes come in indexed sets; buy the set rather than single drills.
What speed should a #41 drill run?
| Material | RPM (HSS) | Feed (in/rev) |
|---|---|---|
| 6061-T6 aluminum | 7,958 | 0.0019 |
| 360 free-machining brass | 5,968 | 0.0017 |
| 1018 cold rolled steel | 3,183 | 0.0014 |
| 304 stainless steel | 1,592 | 0.0010 |
Starting points from conservative HSS drilling speeds. Small drills often call for more RPM than a benchtop drill press offers; run at the top speed and feed gently. Use cutting oil in steel and stainless, and clamp the work: never hold it by hand.
Cutting fluid for drilling
Frequently asked questions
What is a #41 drill in inches?
0.0960 inch, which is 2.438 mm. Number drills get smaller as the number rises, so the next number up is a smaller drill. If you do not have this exact size, 2.4 mm is within 0.0015 inch.
What tap uses a #41 drill?
No common UNC or UNF thread uses it as its standard 75% tap drill, but it often serves as an alternative drill for a slightly different percentage of thread, or as a clearance or pilot size. The tap drill chart lists every standard pairing.